MicroLogix 1200

Pallet Stretch Wrapper Upgrade

This project included upgrading a very old Allen Bradley SLC controller to a newer MicroLogix PLC. This controller was on an automatic pallet stretch wrapping machine, part of a robotic palletizer line. We replaced the old PLC with a new one, also replaced much of the original panel wiring. Old PLC:   New PLC:

Pl12 controls

Inkjet Board Printer Infeed Controls

We have completed a control system for an infeed sorting device that feeds a large format inkjet printer. This system will sense incoming boards into the printer, and will raise and lower a guidance system to keep the boards tracking straight into the printer. We used an M221 PLC from Schneider Electric, and safety light […]

Horner PLC, PID control

Industrial Pressure Washer Control

This is a small project we did to control an industrial hot water pressure washer at a meat processing facility. We installed a Horner APG PLC/HMI to use as the front end, and also to provide PID control for constant pressure. The PLC was wired to a pressure transducer to sense the line pressure. The […]

Portable milling head control

This is to document a small control panel we built for a portable metal milling head X-Y axis control. The machine is owned by a local machine shop and is used to resurface steel platens in the paper, printing, and milling industries, where the project is so large, it warrants bringing the milling machine to […]

Control Panel Build

Automated Cut-To-Length Control

This is a documentation of an automated control system we designed, built, and installed for an automated saw machine. The machine was built by a local tool and die shop, and was installed for production at a wood window and door factory. We were commissioned to build the control system by the tool and die […]