EXOR HMI Upgrade

Exor HMI Upgrade

Customer states that Exor UniOP HMI is not working on a bandsaw blade leveler. Customer states that HMI is constantly cycling power. The HMI is no longer made, and there is not an upgrade path from the manufacturer. The HMI is connected to Allen-Bradley SLC500 PLC. We had the software for the old HMI, and […]

Horner PLC, PID control

Industrial Pressure Washer Control

This is a small project we did to control an industrial hot water pressure washer at a meat processing facility. We installed a Horner APG PLC/HMI to use as the front end, and also to provide PID control for constant pressure. The PLC was wired to a pressure transducer to sense the line pressure. The […]

200HP Soft Start Panel Rebuild

We re-built a 200HP soft start for a customer. The customer had purchased a used soft start bucket to run a 200HP motor on a extruder press. The panel came with an older model Cutler Hammer soft start that worked for a short time, then it burned out. As you can see, the wiring was […]

DL305 PLC

Rollformer PLC Controls Repair

We are pleased to have provided troubleshooting and upgrade assistance to a local mfg. of roll formed sheet metal products. We received a call that their main roll forming machine was down, and needed attention immediately. We arrived at the plant and soon noticed that the PLC in the control cabinet was not communicating with […]

timer upgrade

Industrial timer upgrade

We had the opportunity to upgrade a timer module for an industrial drying process. The machine in question is fairly old, and it had “old-school” mechanical “spring motor driven” timers which were no longer readily available. We specified a new electronic timer that has a bright display for ease of use, and is easy to operate. […]

PLC Controller

Boring Machine Control Upgrade

We have finished a small automated machine system upgrade. The machine was roughly 20 years old, and was built in-house by the plant maintenance shop. The control panel left much to be desired, and after daily use for 20 years, was not functioning as needed. The PLC controller had a couple of burned out relays, […]