MicroLogix 1200

Pallet Stretch Wrapper Upgrade

This project included upgrading a very old Allen Bradley SLC controller to a newer MicroLogix PLC. This controller was on an automatic pallet stretch wrapping machine, part of a robotic palletizer line. We replaced the old PLC with a new one, also replaced much of the original panel wiring. Old PLC:   New PLC:

Horner PLC, PID control

Industrial Pressure Washer Control

This is a small project we did to control an industrial hot water pressure washer at a meat processing facility. We installed a Horner APG PLC/HMI to use as the front end, and also to provide PID control for constant pressure. The PLC was wired to a pressure transducer to sense the line pressure. The […]

Spray lube timer control

This is to document a small control panel we built for a sheet metal fabricating facility, to operate a spray unit for applying oil to sheet metal parts. The machine operator at the customer facility had been applying the oil by hand with a spray bottle. They wised to automate the process, and purchased a […]

DL305 PLC

Rollformer PLC Controls Repair

We are pleased to have provided troubleshooting and upgrade assistance to a local mfg. of roll formed sheet metal products. We received a call that their main roll forming machine was down, and needed attention immediately. We arrived at the plant and soon noticed that the PLC in the control cabinet was not communicating with […]

Industrial Network

Connecting Industrial Machines To Plant Network

In the automation world, we have been getting more involved in the industrial networking side of things, specifically connecting PLC controlled machines to the office network. Traditionally industrial networking has been very expensive and cumbersome in order to get data from the office environment to the production machines on the plant floor. This data is […]

Wood Grinder PLC Troubleshoot

Today’s’ project…..troubleshooting an Allen Bradley PLC on an industrial wood chip grinder at a wooden pallet mfg. facility. The PLC had a faulty output, which we were able to re-assign to an unused output on the PLC using RS Logix 500, and get the customer back in production.

OCS_WEBMI

WebMI Coming Soon!

Implementing, accessing, and managing your remote applications has never been easier, faster, and safter than through WebMI – the first release in our new webOCS product line. Published directly from the OCS controller, WebMI empowers you to control everything onscreen from your computer, tablet, or other mobile device. Registration is quick and easy, while the […]